Jiangsu Zhongkang Environmental Protection Equipment Co., Ltd Since 2011
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High Voltage Electrostatic Precipitator

Electrostatic precipitator, high voltage dust collector, industrial dust removal, tar mist treatment, flue gas purification, environmental equipment

High Voltage Electrostatic Precipitator - Zhongkang Environmental Equipment

High Voltage Electrostatic Precipitator

Efficiently removes dust and tar mist from industrial flue gas, ensuring environmental compliance and resource recovery.

High Efficiency
Tar Recovery
Wide Application

Key Features

Efficient removal of dust and tar mist from flue gas
Recovers tar resources, achieving both environmental and economic benefits
Widely used in heavy industries such as carbon, metallurgy, and coking
Optimized Deutsch dust removal efficiency formula ensures high efficiency
Advanced mechanical structure design, stable and reliable operation
Innovative electrical components, high reliability and energy saving
Equipped with flushing device, easy maintenance, high tar removal efficiency
Long service life for key components like corona wires and insulators

Product Description

The Electrostatic Precipitator (ESP) is an environmentally friendly equipment primarily used for removing and recovering dust and tar mist from flue gas, thereby purifying the gas. It is widely applied in gas purification and treatment in industries such as carbon production, lime kilns, metallurgy, fertilizer production, coking, gas generators, waterproof coating asphalt smoke, and granulation processes.

The ESP consists of a main body and electrical components. During operation, high-voltage DC current generated by a high-voltage generator is introduced into the ESP body via high-voltage cables and insulators. Inside the equipment, the collecting electrode acts as the positive pole, and the corona wire acts as the negative pole, forming a high-voltage electric field between them. Tar-containing gas undergoes ionization in the high-voltage electric field. Charged tar particles then move towards the collecting electrode, and upon reaching it, they flow downwards along its surface into the bottom of the equipment, eventually being discharged through the designed drain outlet at the bottom.

Working Principle

The dust removal process of an electrostatic precipitator can be divided into the following stages:

  1. Ionization of dust-laden gas.
  2. Charging of dust and tar particles.
  3. Movement of charged particles towards the oppositely charged electrode.
  4. Discharge and collection of charged particles.
  5. Flowing down the electrode under gravity.

One of the key factors affecting dust removal efficiency is the migration velocity (W) of charged dust particles; higher values lead to higher efficiency. To increase the migration velocity, it is necessary to increase the operating voltage or decrease the corona onset voltage to increase the corona current, thereby increasing the charge adsorbed on the dust particles. Given a constant migration velocity, improving dust removal effectiveness also requires increasing the area of the collecting electrode (A). Our company's FW electrostatic precipitators feature large collecting electrode areas and high migration velocities, ensuring high dust removal efficiency within the design range.

Advantages

New dry electrostatic precipitator, equipped with flushing device for easy cleaning and improved tar removal efficiency.
Exquisite honeycomb tube manufacturing process ensures optimal equipment performance.
Multi-strand corona wires, cold-rolled and pressed at both ends to prevent breakage and extend service life.
New direct sleeve high-voltage porcelain insulator, jacketed for insulation to prevent condensation and leakage.
Tensioning device made of ceramic material, smooth surface, corrosion-resistant, reducing failure rate.
Each porcelain insulator box is equipped with a temperature measurement point for real-time monitoring.
Constant current high-voltage DC power supply, stable operation, high reliability, maintaining deposition efficiency long-term.
Adapts to operating condition changes, overcomes secondary dust re-entrainment, suppresses corona blockage and cathode enlargement.
Simple power supply structure, modular design, easy maintenance, low failure rate.
High power factor (COSφ≥0.95), significant power saving effect.

Applications

Carbon production
Lime kilns
Metallurgical industry
Fertilizer production
Coking plants
Gas generators
Waterproof coating asphalt smoke treatment
Granulation process

Technical Specifications

Mechanical Technical Performance

Medium Gas Temperature: ~50°C
Resistance Drop: ≤250Pa
Insulation Box Temperature: 100°C ± 10°C
Gas Velocity: 0.8-1.2 m/s
Tar Removal Efficiency: ≥95%
Dust Removal Efficiency: ≥90%

Electrical Technical Performance

Input Voltage: 380V ± 10%
Output Voltage: 0-72KV (Adjustable)
Output Current: 0-500mA (Adjustable)
Power Factor: ≥0.95
Control Method: PLC Automatic Control

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4.9/5
Customer Rating
ISO
Certified
1100+
Projects